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Flexible Bus Bar for Forklift Battery

Flexible Bus Bar for Forklift Battery

Flexible busbars, made from thin layers of copper or aluminum foil, offer excellent conductivity and flexibility. These insulated busbars enhance heat dissipation, reduce vibration, are easy to install, and save space. Widely used in EV battery packs, new energy distribution systems, UPS, and charging stations.

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Description:

Flexible busbars, made from thin layers of copper or aluminum foil (0.1mm to 1mm thick), offer excellent conductivity and flexibility. Flexible bus bars enhance heat dissipation, reduce vibration, are easy to install, and save space. These insulated busbars are widely used in EV battery packs, new energy distribution systems, UPS, and charging stations.


Bus Bar Performance:

Conductivity: 57%

Tension strength: ≥500N

Insulation flame retardant: UL94V-0.

Insulation temperature resistance: -45℃ to 150℃

Resistance to corrosion:It can pass 240H salt spray test in neutral environment.

Temperature rise: Depends on cross section area. RHI can provide temperature rise reports for all products.

Bending Testing: Bend 10000 times in 15 radian angle without breakage or fracture.

Details:

Material:        

T2  ( E-CU58, CU-ETP, C11000,C1100 )

TU2 ( OF-CU, CU-OFE, CU-OF, C10100, C1011 )

Aluminum (1060 )

Copper Clad Aluminum

Or other materials as customer's request.

Insulation:

PE and PVC

  • PE: Withstand Voltage 2700V AC, Working Temperature -40℃ to 125℃,

    Flame Retardant UL224 VW-1. Used for rigid & flexible busbar,  but it can

    not be used for special-shaped products.

  • PVC (Dipping): Withstand Voltage 3500V AC, Working Temperature -40℃

    to 125℃, Flame Retardant  UL94V-0. Used for rigid & flexible busbar, and

    can be used for special-shaped products.

Finish:Tin plating, nickel plating, silver plating or customized.
Packing:Blister and wooden box packing to avoild bus bar broken or deformed.
Quotation time:1-3 days after receiving drawings.
Certificates:ISO45001, ISO14001, IATF16949

Product Gallery:

different type of bus bars.jpg


Advantages:

  • Press bonded laminations improve electrical conductivity.

  • The feature of flexible enable us to make flexible busbars in more types.

  • Flexible busbar can be made with longer length.

  • Flexible laminate busbar is not easy to be broken after thousands times of bending. 

  • Graduated laminates increase power efficiency.

Applications:

  • New energy electric vehicle battery pack connections.

  • New energy power like wind and solar power.

  • High voltage distribution.

  • Circuit breaker, generator & prefabricated power network conductor.

  • Expansion Joints

  • Transformers

  • Machine connections

EV Battery Flexible Busbar

label: Copper Busbar Flexible Bus Bar

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