The annealing process is essential in busbar manufacturing, improving copper’s conductivity, workability, fatigue resistance, and overall performance. Efficient annealing enhances product quality, boosts production efficiency, and meets the demand for high-performance busbars in power systems, ensuring reliability and long-term durability.
2025-01-18 15:10:02 Silin Wu
Copper busbar twisting and lapping processes have distinct advantages for different environments. Twisting is ideal for applications with vibration and temperature changes, providing flexibility and vibration resistance. Lapping, suited for high-power applications, ensures reliable large-current transmission. When combined, these processes enhance system performance and reliability across various conditions.
2025-01-07 14:25:46 Silin Wu
Copper busbars are essential conductors in power systems, and the quality of their connections directly affects operational efficiency and safety. To ensure optimal conductivity, mechanical strength, and long-term stability, copper bus bar connections must adhere to key electrical, physical, and manufacturing principles.
2024-12-25 15:01:09 Silin Wu
When bending copper busbars, the bending radius (R) is directly related to the busbar’s thickness. The bending radius must be proportionate to the electrical busbar's thickness to prevent cracking or damage during the bending process.
2024-12-13 11:08:29 Silin Wu
In new energy EVs, the battery system consists of cells, modules, and packs, forming the core energy source. Proper busbar selection ensures optimal efficiency, safety, and cost-effectiveness.
2024-12-09 15:11:34 Silin Wu
Selecting the right surface treatment for copper busbars is vital in high-temperature environments. Nickel plating, with superior resistance to heat, oxidation, and corrosion, is ideal for high-voltage substations and switchgear. Tin plating offers excellent conductivity and corrosion protection for medium- to low-temperature applications but may oxidize or fail under prolonged heat. The choice should align with temperature and application needs.
2024-11-29 08:51:06 Silin Wu
Designing safe distances between high-voltage busbars is essential for equipment performance and safety. It requires evaluating voltage levels, environmental factors, and manufacturing processes, while adhering to standards and optimizing through simulation. Proper spacing ensures efficiency, minimizes risks, and maintains system stability.
2024-11-21 15:55:30 Silin Wu
With its lightweight, high conductivity, corrosion resistance, and effective thermal management, aluminum busbars have become core components in new energy vehicle electrical systems. Their lightweight design significantly enhances EV efficiency and extends range. Aluminum busbars also offer high strength, low cost, strong process adaptability, and are environmentally recyclable, making them an ideal solution for meeting modern automotive demands for lightweight, high-performance design.
2024-11-14 16:25:31 Silin Wu
