When bending copper busbars, the bending radius (R) is directly related to the busbar’s thickness. The bending radius must be proportionate to the electrical busbar's thickness to prevent cracking or damage during the bending process.
2024-12-13 11:08:29 Silin Wu
In new energy EVs, the battery system consists of cells, modules, and packs, forming the core energy source. Proper busbar selection ensures optimal efficiency, safety, and cost-effectiveness.
2024-12-09 15:11:34 Silin Wu
Selecting the right surface treatment for copper busbars is vital in high-temperature environments. Nickel plating, with superior resistance to heat, oxidation, and corrosion, is ideal for high-voltage substations and switchgear. Tin plating offers excellent conductivity and corrosion protection for medium- to low-temperature applications but may oxidize or fail under prolonged heat. The choice should align with temperature and application needs.
2024-11-29 08:51:06 Silin Wu
Designing safe distances between high-voltage busbars is essential for equipment performance and safety. It requires evaluating voltage levels, environmental factors, and manufacturing processes, while adhering to standards and optimizing through simulation. Proper spacing ensures efficiency, minimizes risks, and maintains system stability.
2024-11-21 15:55:30 Silin Wu
With its lightweight, high conductivity, corrosion resistance, and effective thermal management, aluminum busbars have become core components in new energy vehicle electrical systems. Their lightweight design significantly enhances EV efficiency and extends range. Aluminum busbars also offer high strength, low cost, strong process adaptability, and are environmentally recyclable, making them an ideal solution for meeting modern automotive demands for lightweight, high-performance design.
2024-11-14 16:25:31 Silin Wu
Distinguishing high and low voltage busbars involves electrical parameters, material selection, design standards, and performance in practical applications. Understanding these characteristics helps engineers and manufacturers choose the appropriate busbar type to meet specific application needs and safety standards.
2024-10-31 14:32:40 Silin Wu
Busbar surface insulation treatment prevents accidental short circuits, reduces oxidation and corrosion, and ensures long-term stability in conductivity and heat dissipation. In new energy busbar manufacturing, common insulation solutions include powder coating (EP epoxy resin), PVC coating, and heat shrink tubing (EVA and PE), each providing distinct advantages for specific applications.
2024-10-14 15:58:02 Silin Wu
Standard Copper Bar Current Capacity Estimation Method: Single copper bus bar current capacity= width(mm)*thickness coefficient. Double copper bus bar current capacity= width(mm)*thickness coefficient*1.5.
2024-10-14 15:54:09 admin
