HV busbars, crafted from copper C110, undergo stamping, CNC bending, finishing, and insulation processes. Busbar electrical is widely employed in energy storage systems, charging stations, electric forklifts, and EV battery packs.
Custom busbars can be divided into stamped rigid busbars, 3D rigid busbars, and 3D extruded rigid busbars. The main conductor materials are copper or aluminum, while the insulation materials primarily include PE/PVC/PI. Due to their excellent mechanical properties, they are suitable for high-voltage and high-load power transmission scenarios.
Conductivity: 57%
Tension strength: ≥500N
Insulation flame retardant: UL94V-0
Insulation temperature resistance: -45℃ to 150℃
Resistance to corrosion: It can pass 240H salt spray test in neutral environment.
Temperature rise: Depends on cross section area. RHI can provide temperature rise reports for all products.
Details:
| Material: | T2 ( E-CU58, CU-ETP, C11000, C1100 ) TU2 ( OF-CU, CU-OFE, CU-OF, C10100, C1011 ) Aluminum (1060 ) Copper Clad Aluminum Or other materials as customer's request. |
| Insulation: | PE, PVC, PA12, PET and Epoxy Powder Coating
|
| Finish: | Tin plating, nickel plating, silver plating or customized. |
| Packing: | Blister and wooden box packing to avoild bus bar broken or deformed. |
| Quotation time: | 1-3 days after receiving drawings. |
| Certificates: | ISO45001, ISO14001, IATF16949 |
1. Power Systems: Used in power equipment such as transmission lines, transformers, and generators for conductors and connectors.
2. Automotive Electronics: Applied in electric vehicles for the three-electric systems including motors, batteries, electronic controls, and high-voltage control boxes.
3. Telecommunications Equipment: Utilized in circuit boards and connectors for communication base stations, communication equipment, and satellite communication.
4. Industrial Control: Employed in circuit boards and connectors for industrial automation equipment such as robots and industrial computers.
5. Rail Transportation: Used in trains, signaling systems, platform equipment, as well as grounding and traction systems.
6. Aerospace: Found in circuit boards and connectors for aerospace equipment such as airplanes andsatellites.
7. Other Fields: Applied in power connections for medical equipment, military equipment, energy equipment, and household electrical appliances.
In summary, rigid busbars are utilized in applications requiring high electrical conductivity, excellent thermal conductivity, and stable mechanical performance.
