Aluminum busbars can be customized in various models and sizes. They are commonly used for electrical distribution in low voltage applications. Key advantages of aluminum busbars over copper include cost-effectiveness and lighter weight. Customization options for size and shape are available to meet specific requirements.
Product Description:
Epoxy powder coating, as a high-dielectric insulator, offers significant advantages in busbar applications. It provides comprehensive protection for aluminum busbars, enhancing overall system efficiency. The epoxy powder insulation layer features smooth, crack-free coverage and long-lasting insulation performance. It is heat-resistant, wear-resistant, corrosion-resistant, and moisture-proof, making it ideal for insulating aluminum busbars.
Aluminum Bus Bar Advantages:
Lightweight: Aluminum's density is about one-third that of copper, making electrical busbars lighter. This is crucial in weight-sensitive applications like aerospace and automotive industries.
Cost-effective: Aluminum is cheaper than copper, significantly reducing material costs.
Good conductivity: Aluminum's lower conductivity can be offset by increasing the busbar's cross-sectional area.
Corrosion resistance: A dense oxide layer forms on aluminum, providing excellent corrosion resistance.
Easier installation and handling: The lighter weight of aluminum busbars makes them easier to install and handle, reducing construction time and difficulty.
Low thermal expansion coefficient: Aluminum's lower thermal expansion coefficient ensures stability in environments with significant temperature variations.
Specifications:
| Plating Options: | Nickel Plating Silver Plating Tin Plating |
| Insulated Finishes: | Epoxy Coated PVC Dipping Coated Heat Shrink Sleeve Coated Bare Finish |
| Edge: | Full Round Edges Rounded Corners Square Corners |
| Voltage Type: | AC DC |
| Production Capabilities: | Bending Brazing Drilling Forming Milling Plating Punching Sawing Tapping Riveting |
| Industries Served: | Aircraft Automotive Electrical Switch Gear |
| Engineering Capabilities: | Design Assistance Design Verification |
| File Formats Accepted: | JPG DWG DXF |
Aluminum busbars are widely used in electric vehicles and are particularly well-suited for outdoor applications or environments that are corrosive or subject to high stress. They are primarily utilized for electrical distribution and suppression in low voltage applications, where moderate strength and lightweight properties are essential. Aluminum busbars are also ideal for use in confined enclosures due to their compactness and ease of handling.
Product Gallery:
Why Choose RHI BUSBAR?
1. Advanced Technology: We have industry-leading processes and technologies like automatic robot dipping, automatic robot welding, automatic copper forming and 20 years’ experience of busbar insulated dipping technology. With automation equipment and R&D team, we continuously improve our production efficiency and product quality reliability.
2. Efficient Supply Chain: From raw materials to finished products, all processes include mould and fixture are finished in our plant. Only the plating is finished by our supplier near our factory.
3. Superior Service: Give response in 8 hours, arrive at customer’s site to solve problem in 24 hours ( Site outside China may need to be extended).
4. Quick Response: With efficient supply chain and perfect production process, we can provide small batch products in a short time to support early development of customer’s project.
5.Quality Commitment: We are committed to the highest quality standards. Material is tested before production to guarantee it is ETP grade copper. All goods are inspected before delivery. We have certificates of ROHS, REACH, UL94V-0, ISO14000 and IATF16949.
6. Timely Delivery: Experienced workforce, large production capacity and sound supply chain guarantee timely delivery time for customer.
7. Competitive Price: With efficient supply chain and production environment in China, we have advantage of low cost.
