The flexible aluminum busbar, made from foil or strip and insulated, offers excellent conductivity, heat dissipation, and flexibility. It's lighter and more cost-effective than copper, while meeting current capacity needs. Ideal for high-voltage connections in EV battery packs, it supports integrated assembly for electric vehicles.
Flexible bus bars are made up of layers of copper foils in various width and number of layers. Copper foil thickness can be from 0.1mm to 1mm. Because of it’s feature of good conductivity, flexible, easy to install and space saving, flexible busbars are widely used in electric vehicle battery pack, new energy power distribution system, UPS, Charging pile etc.
Bus Bar Performance:
Conductivity: 57%
Tension strength: ≥500N
Insulation flame retardant: UL94V-0.
Insulation temperature resistance: -45℃ to 150℃
Resistance to corrosion:It can pass 240H salt spray test in neutral environment.
Temperature rise: Depends on cross section area. RHI can provide temperature rise reports for all products.
Bending Testing: Bend 10000 times in 15 radian angle without breakage or fracture.
Details:
| Material: | T2 ( E-CU58, CU-ETP, C11000, C1100 ) TU2 ( OF-CU, CU-OFE, CU-OF, C10100, C1011 ) Aluminum (1060 ) Copper Clad Aluminum Or other materials as customer's request. |
| Insulation: | PE and PVC
|
| Finish: | Tin plating, nickel plating, silver plating or customized. |
| Packing: | Blister and wooden box packing to avoild bus bar broken or deformed. |
| Quotation time: | 1-3 days after receiving drawings. |
| Certificates: | ISO9001, ISO14001, IATF16949 |
Product Gallery:
Flexible Busbar Advantages:
Press bonded laminations improve electrical conductivity.
The feature of flexible enable us to make flexible busbars in more types.
Flexible busbar can be made with longer length.
Flexible laminate busbar is not easy to be broken after thousands times of bending.
Graduated laminates increase power efficiency
Applications:
New energy electric vehicle battery pack connections.
New energy power like wind and solar power.
High voltage distribution.
Circuit breaker,generator&prefabricated power network conductor.
Expansion Joints
Transformers
Machine connections
