Laminated Bus Bar System, Electrical Busbar Multi Layer Design

Laminated busbar is an engineered component made of layers of fabricated copper separated by thin dielectric materials, forming a unified structure. It can be customized to meet customers' specific needs. Clients can also provide application details for tailored product design.

Product Description:

The laminated busbar is used to connect power devices in electrical and electronic products. It is a multilayer composite structure of conductors and insulators. This electrical busbar can be customized according to your design or specifications. Clients can also provide application details for tailored design solutions.


Laminated busbar is an engineered component made of layers of fabricated copper separated by thin dielectric materials, laminated into a unified structure. These composite busbars are utilized for connecting UPS systems, IGBTs, and capacitor banks in power electronics equipment.


Testing Capabilities:

Experiment ItemStandardRoutine testType testCapability of test
Apperance/Yes
Product Size/Yes
Partial dischargeIEC 60270:2000Yes
Pressure test/Yes
weigh measurement/Yes
inductance measurement/
Yes
current rated testIEC60068-2-14-1984
Yes
cyclic damp heat testIEC 60068-2-30:2005
Out sourcing
temperature cycle testIEC60068-2-14
Yes
salt spray testIEC60068-2-11:1999
Yes
viberation and impluse testIEC61373  Class One, Standard B
Out sourcing
Creepage distance detection/
Yes
Coating Thinkness test/
Yes
Fire and smoke testsNFF16-101/16-102
Out sourcing

Laminated Bus Bar

Laminated Bus Bar

Advantages:

  • Space Efficient: Saves space.

  • Easy to Assemble: Simplifies assembly and makes maintenance convenient.

  • Enhanced Electrical Properties: High capacitance distribution results in low characteristic impedance, while a larger surface area and cross-sectional area enable low inductance design.

  • Improved Current Carrying Capacity: Larger cross-sectional area supports high current load; wide and short design ensures low pressure drop.

  • Better Thermal Performance: Larger surface area enhances thermal absorption, dissipation, and radiation.



Specification:

Max.Working size2000mm*1200mm
Conductor MaterialT2 Copper or as customer's request.
Insulating MaterialPET, NOMEX  
PlatingTin, Nickel, Silver
Current rated0~4000A
Flame retardant ratingUL94 V-0
Insulation resistance>100MὨ


Why Choose RHI BUSBAR?

  • Advanced Technology: We utilize industry-leading processes and technologies, including automatic robot dipping, welding, and copper forming, backed by 20 years of busbar insulated dipping experience. Our automation equipment and R&D team continuously enhance production efficiency and product quality.

  • Efficient Supply Chain: All processes, from raw materials to finished products—including mold and fixture manufacturing—are completed in-house. Only plating is outsourced to a nearby supplier.

  • Superior Service: We respond within 8 hours and can be on-site within 24 hours to resolve issues (response times outside China may vary).

  • Quick Response: Our efficient supply chain and optimized production processes allow us to deliver small batch products swiftly, supporting early-stage customer project development.

  • Quality Commitment: We uphold the highest quality standards. Materials are tested before production to ensure they meet ETP grade copper specifications. All goods undergo inspection before delivery. We hold certifications including ROHS, REACH, UL94V-0, ISO14001, ISO45001, and IATF16949.

  • Timely Delivery: Our experienced workforce, large production capacity, and robust supply chain ensure on-time delivery.

  • Competitive Price: Leveraging an efficient supply chain and cost-effective production environment in China, we offer competitive pricing.


RHI ELECTRIC

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