Flexible busbars, made from thin copper or aluminum foil layers, offer excellent conductivity and flexibility. Their insulation improves heat dissipation, reduces vibration, and saves space. Widely used in EV battery packs, energy systems, UPS, and charging stations, they provide reliable performance in compact environments.
Flexible busbars, made from thin layers of copper or aluminum foil (0.1mm to 1mm thick), offer excellent conductivity and flexibility. Flexible bus bars enhance heat dissipation, reduce vibration, are easy to install, and save space. These insulated busbars are widely used in EV battery packs, new energy distribution systems, UPS, and charging stations.
Conductivity: 57%
Tension strength: ≥500N
Insulation flame retardant: UL94V-0.
Insulation temperature resistance: -45℃ to 150℃
Resistance to corrosion:It can pass 240H salt spray test in neutral environment.
Temperature rise: Depends on cross section area. RHI can provide temperature rise reports for all products.
Bending Testing: Bend 10000 times in 15 radian angle without breakage or fracture.
| Material: | T2 Copper: E-CU58, CU-ETP, C11000, C1100 TU2 Copper: OF-CU, CU-OFE, CU-OF, C10100, C1011 Aluminum: 1060 Other materials: Available upon customer request. |
| Insulation: | PE and PVC
|
| Finish: | Tin plating, nickel plating, silver plating or customized. |
| Packing: | Blister and wooden box packing to avoid busbar breakage or deformation. |
| Quotation time: | 1-3 days after receiving drawings. |
| Certificates: | ISO45001, ISO14001, IATF16949 |
Press-bonded laminations enhance electrical conductivity.
The flexibility allows for a wide range of busbar types, including longer lengths.
Flexible laminate busbars resist breakage even after thousands of bends.
Graduated laminations improve power efficiency.
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