The flexible aluminum busbar, consists of aluminum foil or strips and insulated with a protective layer. Compared to copper busbars, it is lighter and more economical, while still fulfilling current capacity demands. Aluminum busbars are particularly suitable for high-voltage series and parallel connections in EV battery packs, facilitating the integrated assembly requirements of electric vehicles.
RHI specializes in manufacturing and supplying a wide range of custom aluminum busbars.
Strength: quality aluminum has plenty of tensile strength to withstand thermal expansion strain.Depending on the alloying agents employed, the strength of aluminum itself can range from dead soft to mild steel.
Ampacity: Contingent on busbar size, aluminum busbar can handle currents up to 4000A, which is more than sufficient for many applications.
Conductivity:Aluminum busbar conductivity is dependent on the alloy and temper. Pure aluminum conductivity is approximately 65.0% of IACS.
Resistance: High quality, high strength aluminum can have mechanical resistance up to 530 Newton/mm2. Aluminum is fatigue resistant and corrosion resistant. Aluminum also offers easy corrosion removal with simple stripping.
Weight: Aluminum can be as much as 70% lighter than copper.
High Corrosion Resistance
Good Conductivity
Great Heat Exchange
Efficient Thermal Dissipation
Lightweight
Cost Effective
Details:
| Material: | T2 ( E-CU58, CU-ETP, C11000, C1100 ) TU2 ( OF-CU, CU-OFE, CU-OF, C10100, C1011 ) Aluminum (1060 ) Copper Clad Aluminum Or other materials as customer's request. |
| Insulation: | PE and PVC
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| Finish: | Nickel plating, silver plating or customized. |
| Packing: | Blister and wooden box packing to avoild bus bar broken or deformed. |
| Quotation Time: | 1-3 days after receiving drawings. |
| Certificates: | ISO45001, ISO14001, IATF16949 |
Product Gallery:
Application:
Aluminum busbars are widely used in electric vehicles to reduce weight and are ideal for outdoor applications or corrosive, high-stress environments. These busbars are frequently utilized for electrical suppression in low voltage applications where moderate strength and lightness are essential.
Their excellent thermal and electrical conductivity, combined with their resistance to corrosion, make them a preferred choice in many electrical and electronic applications. Additionally, aluminum busbars are perfect for use in cramped enclosures due to their lightweight nature and flexibility, which simplifies installation and maintenance.
Why Choose RHI BUSBAR?
1. Advanced Technology: We have industry-leading processes and technologies like automatic robot dipping, automatic robot welding, automatic copper forming and 20 years’ experience of busbar insulated dipping technology. With automation equipment and R&D team, we continuously improve our production efficiency and product quality reliability.
2. Efficient Supply Chain: From raw materials to finished products, all processes include mould and fixture are finished in our plant. Only the plating is finished by our supplier near our factory.
3. Superior Service: Give response in 8 hours, arrive at customer’s site to solve problem in 24 hours ( Site outside China may need to be extended).
4. Quick Response: With efficient supply chain and perfect production process, we can provide small batch products in a short time to support early development of customer’s project.
5.Quality Commitment: We are committed to the highest quality standards. Material is tested before production to guarantee it is ETP grade copper. All goods are inspected before delivery. We have certificates of ROHS, REACH, UL94V-0, ISO14001 and IATF16949.
6. Timely Delivery: Experienced workforce, large production capacity and sound supply chain guarantee timely delivery time for customer.
7. Competitive Price: With efficient supply chain and production environment in China, we have advantage of low cost.
